XPM-1100J roll to roll laminating machine

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Detail

XPM-1100J roll to roll laminating machine

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Main Parameter


Model

XPM-1100J

Max. width

1050 mm

Working speed

80-100 m/min

Paperthickness

30-500 gsm

Total power

120 kw

Diameter of unwinding

1400 mm

Diameter of rewinding

1400 mm

Overall dimension

18000*2800*3000 mm

Machine weight

14000 kg



Configuration & Functions

1. Shaftless Unwinding:The unwinder adopts shaftless feeding system that both suitable for 3 inch and 6 inch paper core and could support big jumbo roll. Shaftlessunwinder is easy for loading and unloading.

2. Compact machine structure design that would beeasy for cross the paper materials in machine and save the materials waste.

3. UltrasonicWeb guide:Adopts ultrasonicweb guide system, that with sensitive correction sensor.

4.Teflon coated drying roll:Exclusivetreatment of drying roll with Tefloncoating that make the roll surface smooth and glue stickless. Compare with chrome plate, the temperature will more balanced.

5.Double metal roll glue coating system:High precisiontreatment double rolls coating system with Rubber blade (metal blade) that could beavailable for various glue, and also save a lot glue (3-4 g/m2)

6.Drying and Heating System:Bulk 800 mm diameter drying roll with Tefloncoating, that could bring the highest glue drying effect, large heating roll byelectromagnetic heatingplus oil heating, guaranteethe heatingefficiencyand make sure laminating quality when run in high speed.

7.Main Machine Body: Thicken machine wall (25 mm thickness) enhances stability and for long time service life.

8. Threerowschain Driving System: Special structuredesign in minimum transmission line,adoptsthree rows chain todrive the laminating unit to guarantee the high laminating speed with low noise.

9.Pneumatic Pressure System:fully pneumaticsystem to control the laminating pressure, the pressure would highly uniformand easy to adjust.

10.Man-Machine Interface System: Advanced 10 inch color screen with PLC system makes the operation easy and convenient.

11. Automatic tension system:The machine comes with auto tension system to control the jumbo materials. And adopts independent tension system for film roll.

12. Rewinder: Thicken machine body to support big rolls and make sure the remindedmaterials roll edge flat and smooth




Wenzhou Xiaopai Electric Power Technology Co., Ltd. — Your One-Stop Flexible Packaging Solution Provider

Headquartered in Wenzhou, China — a leading hub for packaging machinery manufacturing — Wenzhou Xiaopai Electric Power Technology Co., Ltd. specializes in the integration, sales, and technical service of flexible packaging equipment. We are committed to providing global customers with one-stop flexible packaging line solutions and full-lifecycle service support.

Complete Line Coverage, Turnkey Delivery

We supply equipment covering the entire flexible packaging production workflow: Film Blowing → Solventless Lamination → Printing → Slitting → Paper Tube Cutting. With a single supplier handling line planning, equipment selection, installation, commissioning, and after-sales support, you get a truly turnkey solution — one partner, one complete line.


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Frequently asked questions

1. What is the difference between the two models?
XPM-1080RN is the hot-knife film laminating machine in sheet format; XPM-1100J is the roll-to-roll configuration. Format is confirmed at order, since the same hot-knife principle is built in both. The deciding question is not speed but whether a cutting knife exists downstream — that determines whether you need sheet or roll format.

2. What is a hot knife used for?
It cuts and seals the laminated sheet in one operation, producing a clean edge without loose film. This matters for board-based packaging and for short-run work where a separate cutting step would add handling.

3. Which substrates can be processed?
Paper, board and printed sheets with film, within the machine's thickness and format range. The combination of substrate and film adhesive must be qualified: the machine applies heat and pressure, it does not change the adhesive's compatibility.

4. Why choose hot knife lamination instead of solventless?
They solve different problems. Hot knife is for sheet-fed, lower-volume decorative or protective lamination; solventless is for high-volume flexible packaging structures. Comparing them on price per machine is meaningless — the output and the product are different.

5. How is temperature and pressure controlled?
Through controlled heating of the knife and adjustable nip pressure, with the settings recorded per substrate and film combination. Temperature too low gives poor bond; too high marks the surface or curls the sheet.

6. What are the maintenance points?
Knife condition, heater element, nip roller cleanliness and drive belts. A dull knife produces a ragged edge that looks like a lamination defect, so knife inspection belongs in the routine, not in the breakdown list.

7. What is the typical site requirement?
Stable power supply, level floor and sufficient space for sheet handling at both ends. For sheet-fed machines the handling space is often underestimated and becomes the real constraint on output.

8. Who manufactures and supports the machine?
The hot knife laminating machines are manufactured by SINSTAR. XIAOPAI supplies them as authorised worldwide distributor and provides specification support, documentation and after-sales coordination.

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